PBPad Buddy ProWoods Intelligence · Field planning system

Deterministic calculator

24-inch weld load plan

Unsaved working copy · Every result below is derived from the visible inputs.
Demo values are loaded so the model works immediately. Replace them with approved job values and independently verify every result before field use.

Job and geometry

Inputs

Live load result

Calculated
Total pads16 pads
Total load57.6 kW
Source line current76.98 A est.
Power source80 kVA min.
Maximum circuit45 A
Lead voltage drop4.5 %
  • Formula traceCircumference = π × 24 = 75.4
  • Formula tracePlanned coverage = 75.4 (circumference) × (1 + 5%) = 79.17
  • Formula tracePads / band = ceil(79.17 ÷ 10) = 8
  • Formula traceTotal pads = 8 × 1 band(s) × 2 zone(s) = 16
  • Formula traceTotal load = 16 × 3600 W = 57.6 kW
  • Formula traceHeater output current / pad = 3600 W ÷ 80 V = 45 A
  • Formula traceEstimated source input = 57.6 kW ÷ 90% entered efficiency = 64 kW
  • Formula trace3-phase source line-current estimate = 64 kW ÷ (√3 × 480 V × 1 PF) = 76.98 A
  • Formula traceGenerator estimate = 64 kW ÷ (1 PF × 80% utilization) = 80 kVA
  • Formula traceHeater circuits / zone = ceil(8 pads ÷ 1 whole pad(s) per circuit) = 8
  • Formula traceExtension-lead voltage drop = 45 A × 0.4 Ω / 1000 ft × 200 ft = 3.6 V (4.5%)

Electrical assumptions

Editable